As long as you have the proper protection and the right cutting discs you can use a dremel tool to cut just about anything including aluminum.
Dremel aluminum sheet.
However its heavy duty emery cutoff wheel or 1 1 4 inch cutoff wheel can cut thin sheet metal with ease.
Since 1932 dremel has been helping makers with its full line of versatile easy to use tool systems that deliver the perfect solution for almost any project.
This versatile handheld tool creates power with a spinning rotary shaft with a cutting or grinding tool affixed to the tip.
Dremel is not entirely a tool but a company that manufactures rotary tools.
I ll also do some tests with a dremel bit on a piece of scrap.
Step 1 outline the cuts that you want to make with a permanent marker directly on the aluminum.
You can use it to cut through materials such as aluminum or any other sheet metal.
To be more specific look for an abrasive cutting wheel that is made out of a material like fiberglass or even better aluminum oxide.
Whether you need a dremel wood carving accessory like a high speed cutter or a dremel cutting wheel to make thin cuts in metal lowe s carries a multitude of dremel options including the dremel 4000 dremel 3000 and dremel multi max rotary and oscillating tool kit.
With the right attachments a dremel can cut all kinds of metal ranging from sheet metal to aluminum.
Dremel bits for metal work if you need to cut something tough like metal or if you just need to work with it then you are going to need to invest in a dremel metal cutting wheel tool bit.
As the sheet is so thin i think you re right about trying a hand file.
The rotary design makes the dremel multipro better suited for drilling and grinding.
Scraping accessories can be used in cleaning and surface preparation work on a variety of materials and adhesives.
Dremel cutting accessories are ideal for cutting a variety of materials including metals soft and hard woods fiberglass plastics and metals.
The dremel multi tool also known as the multipro is a cordless high speed rotary tool that can grind cut and drill.
Find the right tool for your project.